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An overview of ceramic molds for investment casting of nickel superalloys

Title data

Kanyo, Janos E. ; Schafföner, Stefan ; Uwanyuze, R. Sharon ; Leary, Kaitlynn S.:
An overview of ceramic molds for investment casting of nickel superalloys.
In: Journal of the European Ceramic Society. Vol. 40 (2020) Issue 15 . - pp. 4955-4973.
ISSN 0955-2219
DOI: https://doi.org/10.1016/j.jeurceramsoc.2020.07.013

Abstract in another language

Accelerating advancements in technological systems have demonstrated a need for alloys with drastically improved thermomechanical and chemical properties, called superalloys. Ceramic molds are typically used in near-net shape investment casting processes of superalloy components due to their chemical inertness and high-temperature capabilities. Ceramic molds, however, often suffer from shortcomings in vital properties including flexural strength, thermal shock resistance, permeability, dimensional stability, corrosion resistance, and leachability, which have restricted their ability to adequately process modern alloy castings. This study analyses these limitations and illustrates how to address them, particularly regarding ceramic mold and slurry design, processing of shells and cores, material selection, and testing and characterization. By utilizing advanced processing methods including additive manufacturing and gel-casting, more dimensionally accurate and preferentially built molds can be formed. Additionally, by varying the mold composition to achieve more chemically inert structures, reactions with the mold can be mitigated to reduce chemically induced defects.

Further data

Item Type: Article in a journal
Refereed: Yes
Institutions of the University: Faculties
Faculties > Faculty of Engineering Science
Faculties > Faculty of Engineering Science > Chair Ceramic Materials
Faculties > Faculty of Engineering Science > Chair Ceramic Materials > Chair Ceramic Materials - Univ.-Prof. Dr.-Ing. Stefan Schafföner
Result of work at the UBT: No
DDC Subjects: 600 Technology, medicine, applied sciences
600 Technology, medicine, applied sciences > 620 Engineering
Date Deposited: 31 Mar 2023 10:00
Last Modified: 31 Mar 2023 10:00
URI: https://eref.uni-bayreuth.de/id/eprint/75767