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Holistic Framework for the Implementation and Validation of PBF-LB/M with Risk Management for Individual Products through Predictive Process Stability

Title data

Groneberg, Hajo ; Oberdiek, Sven ; Schulz, Carolin ; Hofmann, Andreas ; Schloske, Alexander ; Döpper, Frank:
Holistic Framework for the Implementation and Validation of PBF-LB/M with Risk Management for Individual Products through Predictive Process Stability.
In: Journal of Manufacturing and Materials Processing. Vol. 8 (2024) Issue 4 . - 158.
ISSN 2504-4494
DOI: https://doi.org/10.3390/jmmp8040158

Abstract in another language

The additive manufacturing technology powder bed fusion of metal with a laser beam (PBF-LB/M) is industrially established for tool-free production of complex and individualized components and products. While the in-processing is based on a layer-by-layer build-up of material, both upstream and downstream process steps (pre-processing and post-processing) are necessary for demand-oriented production. However, there are increasing concerns in the industry about the efficient and economical implementation and validation of the PBF-LB/M. Individual products for mass personalization pose a particular challenge, as they are subject to sophisticated risk management, especially in highly regulated sectors such as medical technology. Additive manufacturing using PBF-LB/M is a suitable technology but a complex one to master in this environment. A structured system for holistic decision-making concerning technical and economic feasibility, as well as quality and risk-oriented process management, is currently not available. In the context of this research, a framework is proposed that demonstrates the essential steps for the systematic implementation and validation of PBF-LB/M in two structured phases. The intention is to make process-related key performance indicators such as part accuracy, surface finish, mechanical properties, and production efficiency controllable and ensure reliable product manufacturing. The framework is then visualized and evaluated using a practice-oriented case study environment.

Further data

Item Type: Article in a journal
Refereed: Yes
Keywords: additive manufacturing; AM; laser beam melting; laser powder bed fusion; PBF-LB/M; risk management; process quality
Institutions of the University: Faculties > Faculty of Engineering Science > Chair Manufacturing and Remanufacturing Technology > Chair Manufacturing and Remanufacturing Technology - Univ.-Prof. Dr.-Ing. Frank Döpper
Result of work at the UBT: Yes
DDC Subjects: 600 Technology, medicine, applied sciences > 620 Engineering
Date Deposited: 29 Jul 2024 07:43
Last Modified: 29 Jul 2024 07:43
URI: https://eref.uni-bayreuth.de/id/eprint/90103