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A Planning Tool for Line Balancing, Sequence Planning and Employee Deployment in High Flexible Mixed-Model Assembly Lines to Prefabricate Modular Living Units : a Case Study

Titelangaben

Grenzfurtner, Wolfgang ; Weberhofer, Tobias ; Gronalt, Manfred:
A Planning Tool for Line Balancing, Sequence Planning and Employee Deployment in High Flexible Mixed-Model Assembly Lines to Prefabricate Modular Living Units : a Case Study.
2025
Veranstaltung: 11th IFAC Conference on Manufacturing Modelling, Management and Control (IFAC MIM 2025) , 30.06. - 03.07.2025 , Trondheim.
(Veranstaltungsbeitrag: Kongress/Konferenz/Symposium/Tagung , Paper )

Volltext

Link zum Volltext (externe URL): Volltext

Angaben zu Projekten

Projekttitel:
Offizieller Projekttitel
Projekt-ID
Digital Twin for the optimized production of prefabricated houses
Ohne Angabe

Projektfinanzierung: Dienstleistungsvertrag mit Universität für Bodenkultur Wien (im Rahmen des Projektes "Digital Twin for the optimized production of prefabricated houses" welches wiederum im Rahmen des Programms COMET - K2 Zentrum durch die FFG - Forschungsförderungsgesellschaft, Sensengasse 1, 1090 Wien, Österreich finanziert wurde)

Abstract

To effectively address customization needs in building production is of importance to receive contracts in off-site construction, which consequently means that the number of variants to be handled in prefabrication lines increase. New approaches in off-site construction aim to better cover the need of customization by increasing the flexibility of mixed-model assembly lines for module production. However, this potentially increased flexibility in the prefabrication plans needs to be appropriately considered in various planning tasks at the tactical and operational level. Consequently, this paper addresses the balancing of high flexible mixed-model assembly lines, the sequence planning of modules, the employee deployment planning and material requirement planning. An algorithm for a planning tool was developed and tested to support these tasks to provide suitable plans for operations managers, giving them the ability to manage and control the productivity of high flexible mixed model assembly lines. The test results revealed the generation of suitable solutions from a line balancing and sequence planning perspective but showed the need for further research to enable the application of outcomes from employee deployment planning not just at the tactical but also at the operational level. Cycle times calculated for available projects show a line efficiency of up to 70% and propose worker station and task reallocation in order to improve worker’s utilization and the number of specific workers needed. This research consequently contributes to enable a higher level of customization of products off-site construction but at the same time facilitating a high level of productivity and efficiency of module prefabrication lines.

Weitere Angaben

Publikationsform: Veranstaltungsbeitrag (Paper)
Begutachteter Beitrag: Ja
Keywords: Line Design and Balancing; Design and reconfiguration of manufacturing systems; Decision Support System
Institutionen der Universität: Fakultäten
Fakultäten > Fakultät für Lebenswissenschaften: Lebensmittel, Ernährung und Gesundheit
Fakultäten > Fakultät für Lebenswissenschaften: Lebensmittel, Ernährung und Gesundheit > Lehrstuhl Food Supply Chain Management
Fakultäten > Fakultät für Lebenswissenschaften: Lebensmittel, Ernährung und Gesundheit > Lehrstuhl Food Supply Chain Management > Lehrstuhl Food Supply Chain Management - Univ.-Prof. Dr. Christian Fikar
Titel an der UBT entstanden: Ja
Themengebiete aus DDC: 300 Sozialwissenschaften > 330 Wirtschaft
600 Technik, Medizin, angewandte Wissenschaften
600 Technik, Medizin, angewandte Wissenschaften > 670 Industrielle Fertigung
600 Technik, Medizin, angewandte Wissenschaften > 690 Hausbau, Bauhandwerk
Eingestellt am: 29 Jul 2025 11:05
Letzte Änderung: 29 Jul 2025 11:05
URI: https://eref.uni-bayreuth.de/id/eprint/94370