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An Automated Open-Source Approach for Debinding Simulation in Metal Extrusion Additive Manufacturing

Title data

Rosnitschek, Tobias ; Glamsch, Johannes ; Lange, Christopher ; Alber-Laukant, Bettina ; Rieg, Frank:
An Automated Open-Source Approach for Debinding Simulation in Metal Extrusion Additive Manufacturing.
In: Designs. Vol. 5 (2021) Issue 1 . - 2.
ISSN 2411-9660
DOI: https://doi.org/10.3390/designs5010002

Official URL: Volltext

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Abstract in another language

As an alternative to powder-bed based processes, metal parts can be additively manufactured by extrusion based additive manufacturing. In this process, a highly filled polymer filament is deposited and subsequently debindered and sintered. Choosing a proper orientation of the part that satisfies the requirements of the debinding and sintering processes is crucial for a successful manufacturing process. To determine the optimal orientation for debinding, first, the part must be scaled in order to compensate the sinter induced shrinkage. Then, a finite element analysis is performed to verify that the maximum stresses due to the dead load do not exceed the critical stress limits. To ease this selection process, an approach based on open source software is shown in this article to efficiently determine a part’s optimal orientation during debinding. This automates scaling, debinding simulation, and postprocessing for all six main directions. The presented automated simulation framework is examined on three application examples and provides plausible results in a technical context for all example parts, leading to more robust part designs and a reduction of experimental trial and error. Therefore, the presented framework is a useful tool in the product development process for metal extrusion additive manufacturing applications.

Further data

Item Type: Article in a journal
Refereed: Yes
Keywords: debinding simulation; finite element analysis; metal extrusion additive manufacturing
Institutions of the University: Faculties > Faculty of Engineering Science > Former Professors > Chair Engineering Design and CAD - Univ.-Prof. Dr.-Ing. Frank Rieg
Faculties > Faculty of Engineering Science > Chair Engineering Design and CAD > Chair Engineering Design and CAD - Univ.-Prof. Dr.-Ing Stephan Tremmel
Faculties
Faculties > Faculty of Engineering Science
Faculties > Faculty of Engineering Science > Chair Engineering Design and CAD
Faculties > Faculty of Engineering Science > Former Professors
Result of work at the UBT: Yes
DDC Subjects: 600 Technology, medicine, applied sciences > 620 Engineering
Date Deposited: 11 Jan 2021 11:41
Last Modified: 31 Jul 2023 08:51
URI: https://eref.uni-bayreuth.de/id/eprint/61541