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Dimensional Accuracy and Mechanical Characterization of Inconel 625 Components in Atomic Diffusion Additive Manufacturing

Title data

Rosnitschek, Tobias ; Stierle, Catharina ; Orgeldinger, Christian ; Seynstahl, Armin ; Alber-Laukant, Bettina ; Tremmel, Stephan:
Dimensional Accuracy and Mechanical Characterization of Inconel 625 Components in Atomic Diffusion Additive Manufacturing.
In: Applied Mechanics. Vol. 5 (2024) Issue 2 . - pp. 376-390.
ISSN 2673-3161
DOI: https://doi.org/10.3390/applmech5020022

Abstract in another language

Metal material additive manufacturing (MEAM) has risen in interest in the last five years as an alternative to powder bed processes. MEAM is promising for generating shelled components with defined infill structures, making it very interesting for lightweight engineering. Atomic Diffusion Additive Manufacturing (ADAM) is a filament-based MEAM process patented by Markforged Inc. that provides a closed process chain from preprocessing to the final sintering of printed green parts. This study focuses on Inconel 625, which is of high interest in the aerospace industry, and assesses its dimensional accuracy and tensile properties regarding different print orientations and solid, triangular, and gyroid infill structures. The results showed that neither the dimensional accuracy nor the sintering shrinkage was significantly influenced by the printing orientation or the infill structure. In the context of lightweight engineering, the infill structures proved beneficial, especially within the elastic region. Generally, triangular infill patterns resulted in higher stiffness, while gyroids led to more ductile specimens. A mass-related evaluation of tensile testing elucidates that with the aid of the infill structures, weight savings of 40% resulted in mechanical performance decreasing by only 20% on average, proving its high potential for lightweight design.

Further data

Item Type: Article in a journal
Refereed: Yes
Keywords: ADAM; metal material extrusion; metal additive manufacturing; infill structures
Institutions of the University: Faculties > Faculty of Engineering Science > Former Professors > Chair Engineering Design and CAD - Univ.-Prof. Dr.-Ing. Frank Rieg
Faculties > Faculty of Engineering Science > Chair Engineering Design and CAD > Chair Engineering Design and CAD - Univ.-Prof. Dr.-Ing Stephan Tremmel
Research Institutions > Research Units > Forschungsstelle für Additive Innovationen - Campus Additive.Innovationen (CA.I)
Result of work at the UBT: Yes
DDC Subjects: 600 Technology, medicine, applied sciences > 620 Engineering
Date Deposited: 04 Jun 2024 05:34
Last Modified: 04 Jun 2024 05:34
URI: https://eref.uni-bayreuth.de/id/eprint/89661