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Oxidation behaviour of chromium-based Cr(Fe)-NiAl bcc-superalloys between 900 and 1200 °C

Title data

Blackburn, Thomas ; Kerbstadt, Michael ; Taylor, Mary ; Beck, Katharina ; Ulrich, Anke Silvia ; Galetz, Mathias C. ; Ma, Kan ; Knowles, Alexander J.:
Oxidation behaviour of chromium-based Cr(Fe)-NiAl bcc-superalloys between 900 and 1200 °C.
In: Corrosion Science. Vol. 270 (2026) . - 114008.
ISSN 0010-938X
DOI: https://doi.org/10.1016/j.corsci.2026.114008

Abstract in another language

Recently explored chromium-based ‘bcc-superalloys’ strengthened by ordered-bcc nickel-aluminide precipitates in the Cr(-Fe)-NiAl system have shown remarkable coarsening resistance and high temperature yield strength. However, little is known of their performance and mechanisms under high temperature oxidative environments. In this study, two arc-melted and heat-treated Cr(-10Fe)-5Ni-5Al (at.%) ‘chromium-superalloys’ were investigated after exposures in synthetic air at 900/1000/1200 °C for up to 100 hours using thermogravimetric analysis. Mass change data at 900 and 1000 °C fitted parabolic protective oxide behaviour, however, a significant amount of volatilisation of CrO3 also occurred at 1200 °C requiring a modified para-linear approach. Both alloys showed improved oxidation resistance over pure chromium representing a reduction in mass gain of ∼71.5% for Cr-5Ni-5Al and ∼44% for Cr-5Ni-5Al-10Fe across the temperatures investigated. Post-exposure analysis revealed a dominant external scale of Cr2O3 with discrete particles of (Ni,Fe)Cr2O4 spinel, interestingly with a thin Al2O3 subscale that appeared to have reduced the outward diffusion of chromium, slowing chromia scale growth. Two distinct regions of Al2O3 and AlN internal degradation were also observed, resulting from the dissolution of B2-NiAl. Diffusion depths and the influence of grain boundaries as diffusion highways for oxygen were investigated, and preliminary diffusion coefficients were determined. Iron was found to only have a noticeable effect at 1200 °C, where it resulted in an increased mass change & chromia scale growth - while still outperforming pure chromium. The chromium-based bcc-superalloy design approach has been demonstrated to offer substantial benefits for high temperature oxidation resistance over pure chromium.

Further data

Item Type: Article in a journal
Refereed: Yes
Keywords: High-temperature materials; Chromium-based alloys; Oxidation; Thermogravimetric analysis; Diffusion
Institutions of the University: Faculties > Faculty of Engineering Science > Chair Metals and Alloys > Chair Metals and Alloys - Univ.-Prof. Dr.-Ing. Uwe Glatzel
Faculties > Faculty of Engineering Science > Junior Professor Metals and Alloys II > Junior Professor Metals and Alloys II - Juniorprof. Dr.-Ing. Anke Silvia Meißner
Profile Fields > Advanced Fields
Profile Fields > Advanced Fields > Advanced Materials
Research Institutions
Research Institutions > Central research institutes
Research Institutions > Central research institutes > Bayreuth Center for Material Science and Engineering - BayMAT
Result of work at the UBT: Yes
DDC Subjects: 000 Computer Science, information, general works
600 Technology, medicine, applied sciences
600 Technology, medicine, applied sciences > 620 Engineering
Date Deposited: 16 Jun 2026 05:40
Last Modified: 16 Jun 2026 05:40
URI: https://eref.uni-bayreuth.de/id/eprint/98848