Machine learning-based time series analysis of polylactic acid bead foam extrusion

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Shah, Karim Ali ; Albuquerque, Rodrigo Q. ; Brütting, Christian ; Ruckdäschel, Holger:
Machine learning-based time series analysis of polylactic acid bead foam extrusion.
In: Journal of Applied Polymer Science. Bd. 141 (2024) Heft 44 . - e56170.
ISSN 1097-4628
DOI: https://doi.org/10.1002/app.56170

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Abstract

Understanding the behavior of polymer melts during extrusion is essential for optimizing processes and developing new materials. However, analyzing the continuous data generated by an extruder poses significant challenges. This paper investigates the utility of machine learning in predicting melt pressure at the die plate in polylactic acid (PLA) bead foam extrusion, a critical parameter in the extrusion process. Utilizing a random forest (RF) model, we examine how various processing parameters influence melt pressure. By segmenting the data into time-delayed intervals, we achieve accurate predictions. We present forecasts of melt pressure at the die for intervals of 5 s, 1 min, and 5 min, demonstrating particularly strong performance for the 5-min forecast with a Mean Absolute Error (MAE) of 1.88 and the coefficient of determination (R² score) of 0.90. By exploring time series data, our study demonstrates the effectiveness of the RF model and provides a foundation for more advanced and precise control strategies in polymer bead extrusion processes.