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Fe/Al and Ni/Al coatings – composition and intermetallic formation

Titelangaben

Hartbauer, Michelle ; Daoud, Haneen ; Scherm, Florian ; Glatzel, Uwe:
Fe/Al and Ni/Al coatings – composition and intermetallic formation.
In: Surface Engineering. (2025) .
ISSN 1743-2944
DOI: https://doi.org/10.1177/02670844251380471

Abstract

The demand for durable, oxidation-resistant coatings for high-temperature tooling requires an understanding of intermetallic phase formation and thermal stability. Intermetallic coatings are being explored more for use in high-temperature and chemically aggressive applications. The effect of thermal treatment on Fe/Al and Ni/Al coatings deposited by thermal spraying on grey cast iron substrates was investigated with emphasis on composition, microstructure and intermetallic phase formation. Annealing experiments at different temperatures provided insight into solid state diffusion processes. During annealing, interdiffusion between the coating and substrate components led to the formation of homogeneous intermetallic phases on the surface. The results showed that both chemical composition and annealing parameters influence the hardness of thermally sprayed coatings. Temperature and duration were found to have a significant effect on intermetallic phase formation. For Fe/Al coatings, annealing at 700°C resulted in the formation of FeAl and Fe3Al intermetallic compounds, whereas at 1000°C only the FeAl phase remained. In Ni/Al coatings, annealing at 700°C resulted in the formation of multiple phases, including Ni3Al, NiAl, and Ni2Al3, while at 1000°C only the NiAl phase was present. Optimization of thermal treatment processes can significantly improve the mechanical and chemical properties of coatings, making them suitable for a wide range of applications in industries.

Weitere Angaben

Publikationsform: Artikel in einer Zeitschrift
Begutachteter Beitrag: Ja
Institutionen der Universität: Fakultäten > Fakultät für Ingenieurwissenschaften > Lehrstuhl Metallische Werkstoffe > Lehrstuhl Metallische Werkstoffe - Univ.-Prof. Dr.-Ing. Uwe Glatzel
Profilfelder > Advanced Fields
Profilfelder > Advanced Fields > Neue Materialien
Forschungseinrichtungen
Forschungseinrichtungen > Zentrale wissenschaftliche Einrichtungen
Forschungseinrichtungen > Zentrale wissenschaftliche Einrichtungen > Bayreuther Materialzentrum - BayMAT
Titel an der UBT entstanden: Ja
Themengebiete aus DDC: 000 Informatik,Informationswissenschaft, allgemeine Werke
600 Technik, Medizin, angewandte Wissenschaften
600 Technik, Medizin, angewandte Wissenschaften > 620 Ingenieurwissenschaften
Eingestellt am: 24 Okt 2025 09:59
Letzte Änderung: 24 Okt 2025 09:59
URI: https://eref.uni-bayreuth.de/id/eprint/95004